I have a pair of neoprene shorts I replaced recently, so these are a good candidate for making the headband. They're about 1 mm thick:
I used the back of one of the legs, since this will be a long enough and wide enough piece of neoprene for my big head headband.
Next, I used my rotary cutter to make a 4 inch wide headband. The length I used was about 16 1/4 inches, a snug fit for my bulbous head, but I don't want it coming off in the surf, since it stretches. If you measure around your head, take an inch or two off of the measurement, since different types of neoprene stretch more than others, especially today's modern neoprene.
| Mine's 16 1/2" by 4" |
For the headband, I cut the bottom into a bottle neck shape so it will narrow on the back of my head so I won't have the extra bulk at my neck.
| Bottom of the headband into a bottle neck shape. |
I used a whipstitch on the seam, quite close together to ensure it won't tear. You may wish to go back over the seam again, to ensure the strength, especially since it should be quite snug on your head.
Here's the finished product on me:
| Stylin'. |
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